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Microcellular urethane foam (PORON-type) gaskets

Custom-cut microcellular urethane foam (poron-type) gaskets (Polyurethane, microcellular): where it works, where it fails, typical properties, and how to call it out on a drawing. Use the builder to spec your part in this material.

Typical properties

PolymerPolyurethane, microcellular
Formfoam
Service temperature-40 to 194 °F (typical)
FirmnessBy density (lb/ft³) and CFD
Common thicknesses (in).020, .031, .040, .062, .093, .125, .250

Typical ranges for the material family. Specific grades differ: confirm on the datasheet.

Custom microcellular urethane foam (poron-type) gasket example drawing with bolt holes
Example custom gasket outline

Strengths

  • Very low compression set for a foam
  • Consistent compression force
  • Thin gauges for electronics and gap filling

Watch out for

  • Limited high-temperature use
  • Limited hydrolysis resistance in hot, wet service; check grade

Typical applications

  • Electronics and display gaskets
  • Battery cell cushioning
  • Dust and light seals

Specs and standards to reference

  • UL 94 grades exist
  • Specify by density and compression-force deflection

Chemical check: see Polyurethane ratings across 2,088 fluids →

Other materials