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SealSpec / Custom gaskets / Silicone sponge

Silicone sponge gaskets

Custom-cut silicone sponge gaskets (VMQ, closed-cell): where it works, where it fails, typical properties, and how to call it out on a drawing. Use the builder to spec your part in this material.

Typical properties

PolymerVMQ, closed-cell
Formsponge
Service temperature-75 to 400 °F
FirmnessSoft / Medium / Firm (by compression-deflection)
Common thicknesses (in).031, .062, .093, .125, .187, .250, .375, .500

Typical ranges for the material family. Specific grades differ: confirm on the datasheet.

Custom silicone sponge gasket example drawing with bolt holes
Example custom gasket outline

Strengths

  • Very wide temperature range
  • Low compression set (good long-term sealing)
  • Weather, UV and ozone resistance
  • Low closure force: seals uneven or thin enclosures

Watch out for

  • Poor tear and abrasion resistance
  • Not for petroleum oils and fuels
  • Higher cost than EPDM or neoprene sponge

Typical applications

  • Electrical and lighting enclosures
  • HVAC and appliance doors
  • EV battery covers
  • Outdoor electronics

Specs and standards to reference

  • ASTM D1056 (cellular rubber)
  • UL 94 / UL 157 grades exist
  • FDA-compliant grades exist

Chemical check: see Silicone ratings across 2,088 fluids →

Other materials